Bc-technologies IM Series Industrial Ironer Manuel d'utilisateur

IronerIM Installation and Operation ManualOctober 25, 2011Revision 1.3

6.1.5 Conclusion . . . . . . . . . . . . . . . . . . . . 756.2 Paratherm HE MSDS . . . . . . . . . . . . . . . . . . . 776.3 Shell Thermia MSDS . . .

6.4 Thermal Fluid PumpOperating Instructions1220.8-10 G2Etanorm SYAKSB Aktiengesellschaft67225 Frankenthal, Johann-Klein-Str. 9, 67227 Frankenthal (Ge

Etanorm SYA2ContentsPage1 General 42 Safety 42.1 Marking of Instructions in the Manual 42.2 Personnel Qualification and Training 42.3 Non-compliance w

Etanorm SYA3IndexSection PageAccessories 4.6 6Admissible ambient temperature 7.2.1 11Aligning the Pump/Drive 5.3.1 7Auxiliary connections 5.4.1 9Beari

CautionCautionEtanorm SYA41 GeneralThis KSB pump has been developed in accord-ance with state-of-the-art technology; it ismanufactured with utmost car

CautionEtanorm SYA5Work on the machine must be carried out only during standstill.The shutdown proceduredescribed inthe manual for takingthemachine ou

1215:6/2FVFHFHFHFHFV++ 1222LCautionEtanorm SYA64.4 Permissible Forces and Moments at the PumpNozzlesEtanormSYAt=20CFVmaxFHmaxMtmaxt = 300 CFVmaxFHm

Shim ShimFoundation bolts∫ 800ShimGrout with low-shrinkageconcreteBaseplate faces closedwith formworkCautionHex.head boltAdjusting screwLock nutSuppor

Straight-edgeGaugeStraight-edgeGaugeCautionCaution1211:19/4Etanorm SYA8The pump set is correctly aligned, if a straight-edge placed ax-ially on both c

CautionCautionEx0910:3/2CautionCautionEtanorm SYA95.4.1 Auxiliary ConnectionsThe dimensions and locations of the auxiliary connection re-quired for th

CautionCautionEtanorm SYA106.1.4 Start-upAlwaysmake surethattheshut-off elementinthedischargelineisclosed before thepump isstarted up.Only afterthe pu

Chapter 2Important Instructions2.1 Before Attempting RepairsRollers and other moving parts can cause serious injury or death. Before attempting repair

CautionCautionCautionCautionEtanorm SYA117 Maintenan ce / Repair7.1 General InstructionsThe operator is responsible for ensuring that all maintenance,

CautionCautionCautionGraphiteMetal foilEtanorm SYA127.4 DismantlingBefore dismantling, secure the pump so as tomake sure it cannot be switched on acci

Cover plate1211:117Cover plate4002103603213301215:7Cover plate4002103603213301215:8CautionEtanorm SYA13Additional instructions:- Place joint ring 411.

FG1215:5/2Etanorm SYA147.5.3 Tightening Torques7.5.3.1PumpFig. 7.5-4 Bolt tightening points, pumpPart No.Thread size[mm]Tightening torque1)MA[Nm]M8 20

Shaft unitEtanorm SYAEtabloc SYEtaline SYShaft 1)ImpellerSupport foot 1)Deep-grooveDischarge coverPlain bearingBearing bracket 1)Bearing housing 2)Bea

60 SYAEtanorm SYA167.6.2 Ordering Spare PartsWhen ordering spare parts please always quote the followingdata stated on the pump name plate, e.g.:Type

Pump delivers insufficient flow rateMotor is overloadedExcessive pump discharge pressureIncrease in bearing temperatureLeakage at the pumpExcessive le

Version withnon-balanced impeller(pump size 32-125.1)Etanorm SYA189 Related Documents9.1 General Drawing and List of Components of Etanorm SYA, SU 251

102102411.5502.1902.1903.2920.1411.5903.2411.5903.2902.1230502.2163902.2920.2163920.1411.3310902.2920.2940.1210550.3920.3930940.1/.2210 940.2 433 412.

Pump size of shaft unit 551220:22)Etanorm SYA209.3 General Drawing and List of Components, Etanorm SYA, SU 35, 551)1) For shaft unit / pump size combi

Never attempt to clean or service any area of the machine without removing power at the maindisconnect and allowing time for the machine to cool compl

102411.5903.2411.5903.2902.1230502.2932.3550.4163920.1210 433 412.2476412.1550.1932.1400321 550.299-20310411.3902.2940.1932.4550.5360901.11215 : 17/61

22Please select the applicable declaration on the basis o f theexplanations below, depending on the criteria indicated and theactual delivery situatio

23Bl. 1 0045.009--90KonformitätserklärungEC declaration of conformityDéclaration »CE« de conformitéDeclaración de conformidadDeclaração CE de conformi

24Bl. 2 0045.009--90Machine--richtlijn 98/37/EG, Bijlage II A,de richtlijn 89/336/EEG i. v.m. elektromagnetische compatibiliteit, Bijlage Ien de laags

25Bl. 1 0045.003--90Erklärung des Herstellers im Sinne der EU--Maschinenrichtlinie 98/37/EG, Anhang II BDeclaration by the manufacturer as defined by

25Bl. 1 0045.003--90Erklärung des Herstellers im Sinne der EU--Maschinenrichtlinie 98/37/EG, Anhang II BDeclaration by the manufacturer as defined by

116

6.5 Riello Burner Manual Installation, use and maintenance instructions Gas BurnersRS 28/M - 38/M - 50/MLow-High-Low or Modulating Operation C6505055

2 CONTENTS TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Burner models . . . . . . . . . . . . . . . . . . .

3 TECHNICAL DATA (1) Reference conditions: Ambient temperature 68 °F (20 °C) - Barometric pressure 394” WC - Altitude 329 ft.(2) Pressure at test poi

2.2 Operator Safety NotesNEVER ATTEMPT TO REMOVE OR ADJUST JAMMED LINEN WHILE THE MACHINE ISIN OPERATION. Attempting to reposition or free jammed line

4 BURNER DESCRIPTION (A) 1 Combustion head2 Ignition electrode3 Screw for combustion head adjustment4 Sleeve5 Low air pressure switch (differential o

5 FIRING RATES (A) During operation, burner output varies between: • MAXIMUM OUTPUT , selected within area A, • MINIMUM OUTPUT , which must not be lo

6 GAS PRESSURE The adjacent tables are used to calculate manifold pres-sure taking into account combustion chamber pressure. Column 1 Pressure loss a

7INSTALLATIONBURNER MOUNTING (A)Drill the combustion chamber mounting plate as shownin (A). The position of the threaded holes can be marked usingthe

8COMBUSTION HEAD ADJUSTMENTInstallation operations are now at the stage where theblast tube and sleeve are secured to the boiler as shownin fig. (A).Th

9GAS PIPING• The main gas train must be connected to the gasattachment 1)(A), using flange 2), gasket 3) andscrews 4) supplied with the burner.• The ma

10ADJUSTMENTS BEFORE FIRST FIRINGAdjustment of the combustion head, and air and gasdeliveries has been illustrated on page 8.In addition, the followin

11BURNER CALIBRATIONThe optimum calibration of the burner requires an analy-sis of the flue gases at the boiler outlet.Adjust successively:1 - First fir

12Adjusting air deliveryProgressively adjust the end profile of cam 4)(A) by turn-ing the cam adjustment screws as they appear throughthe access openin

135 - AIR PRESSURE SWITCH (A) - CO CHECKAdjust the air pressure switch after having performed allother burner adjustments with the air pressure switch

Figure 2.1: Serial Decal2.3 Parts Ordering InformationIf you require literature or spare parts, please contact your local distributor. If a local dist

14MAINTENANCECombustionThe optimum calibration of the burner requires an analy-sis of the flue gases. Significant differences with respectto the previou

15(B)D2270D2269Factory Wiring Diagram RS 28/M - RS 38/M single-phase With Siemens LFL controlFactory Wiring DiagramRS 38/M - RS 50/M three-phaseWith S

16ELECTRICAL CONNECTIONSUse flexible cables according to local Regulations.LAYOUT (A) - The RS 28/M - RS 38/M modelselectrical connection single-phase

17(B)(A)ELECTRICAL SYSTEMELECTRICAL SYSTEM as set up by the manufacturerLAYOUT (A)Burner RS 28/M - RS 38/M (single-phase)The flame safeguard is in rem

18The FIRING RATE area values have been obtained considering a surround-ing temperature of 68°F (20°C), and an atmospheric pressure of 398” W.C.and wi

19BURNER OPERATIONBURNER STARTING• Operating closes.Fan motor starts.• Servomotor starts: 90° rotation to right, until contact is made on red cam.The

20BURNER FAULTSControl program under fault conditions and lock-out indicationIn case of any disturbance, the sequence mechanism stops and with it the

137

6.6 Riello Burner Parts ManualBruciatori di gas ad aria soffiataBlown gas burnersBrûleurs gaz à air souffléGebläse-GasbrennerQuemadores de gasFunziona

3718139

2.4 Key SymbolsAnyone operating or servicing this machine must follow the safety rules in this manual. Partic-ular attention must be paid to the DANGE

1 0673003••CANIBRUTDARESÄLBEGENIBRUTNAFETNARIG1 1673003••CANIBRUTDARESÄLBEGENIBRUTNAFETNARIG1 2673003••CANIBRUTDARESÄLBEGENIBRUTNAFETNARIG23602103••••

331683003•ONRETNI OBUTRHOR RERENNIRUEIRETNI UAYUTEBUT ROIRETNIONRETNI OBUT33 2683003•ONRETNI OBUTRHOR RERENNIRUEIRETNI UAYUTEBUT ROIRETNIONRETNI OBU

142

6.7 North American Riello Burner Parts ManualSpare parts listCatalogo ricambiGas BurnersBruciatori di gasProgressive two-stage or modulating operation

70C6505066 - 2918310144

BURNER SERIAL NUMBERMATRICOLA BRUCIATOREN. CODE DESCRIPTION DESCRIZIONEC9521300 (3781070)C9522300 (3781270)C9522350 (3781470)C9522351 (3781475)C952330

N. CODE DESCRIPTION DESCRIZIONE31 3003854 ••••••• ELBOW GOMITO32 3013129••••••• EXTERIOR TUBE TUBO ESTERNO33 3003857• INTERIOR TUBE TUBO INTERNO33 300

N. CODE DESCRIPTION DESCRIZIONE61 3013005 ••••••• STUD COLONNETTA62 3003888••••••• SPACER DISTANZIALE63 3003883••••••• COWLING CUFFIA64 3006098•••••••

Figure 2.2: Key Symbols6

Figure 2.3: Key Symbols7. Read, understand, and follow all safety instructions. Do not come close to moving parts andhot surfaces. Do not wear loose c

Chapter 3Machine Installation3.1 Installation3.1.1 Receiving InspectionUpon receipt of the equipment, visually inspect for shipping damage and note an

3. Heating SystemThe ironers can be ordered for the following heating systems:• High Pressure Steam• Hot Oil / Thermal Fluid4. Drive System GeneralThe

Executive SummaryThe Installation and Operation manual for the IM Series of self-contained thermal fluid ironers.This manual covers the IM-800 and IM-1

module, controls the pressure which is monitored via a pressure gauge on the left controlpanel. As an option, individual pressure control of each roll

sults will be obtained with a properly sized incoming gas line. Undersized gas lines will causeperformance and burner issues.Table 3.1: IM Electrical

3.3.2 Realistic Work Rates for 1 Roll 32”x118” (800mm) IronerGoods Working Temperature170C / 338F 180C / 356F 188C / 371F 200C / 390Fg/m2 lb/yd2 m/min

3.3.6 Calculating Moisture RetentionPercent Moisture Retention is a measure the water remaining in the goods being processed. Todetermine the water re

Figure 3.1: Machine Clearances3.4 Site Requirements3.4.1 Service ClearanceFigure 3.1 shows the recommended minimum service clearances. The dimensions

3.4.3 Gas RequirementsThe ironer requires a significant gas service capable of providing the volume and pressure neededto achieve the BTU rating of the

Note! Do not use phase adders (roto-phase) on inverter driven equipment!The machine should be connected to an individual branch circuit not shared wit

3.5.2 Clean Gap PiecesBefore placing the ironing modules, the gap piece(s) must be cleaned. There is a protective coatingapplied during the manufactur

Figure 3.2: Module BoltingNOTE: The fork lift used must have the required capacity and be fitted with appropriate forks.The modules can be picked up at

Figure 3.3: Flange Cover Detail3.5.6 Center/Front Module PlacementWith the module still on its skid, move it near its final position, about 12 inches (

Chapter 1Important Safety Information1.1 FOR YOUR SAFETY - CAUTION!WARNING: For your safety the information in this manual must be followed to minimiz

Figure 3.4: Thermal Fluid Flange Bolt Tighteningedge of the chest. The endframes must rest firmly on the floor.• After the modules are set in location,

Install the drive motor assembly at the rear right-hand side of the ironer. Align the drive pulleyswith the driven pulleys using a steel straight-edge

Figure 3.5: Compressed Air ConnectionFigure 3.6: Electrical Panel22

3.8 Exhaust Installation3.8.1 Exhaust ConnectionSeparate venting of the machine into suitable exhaust systems is required for operator safety, ironero

3.9 Gas Connection3.9.1 Gas Pressure RequirementsThe nameplate specifies the gas inlet pressure and BTU requirements of the machine. In order toperform

3.10 Thermal Fluid Connection & Filling3.10.1 Thermal Fluid FamiliarizationRefer to the system diagrams on pages 28 and 29 for details on item nom

10. PS3 (Pressure Switch 3) - This normally closed switch is connected to the outlet of the boiler.It protects the chests and transfer plates from exc

5. Connect a 3/8” copper tube or other suitable tubing to the top of Valve D (bleed valve). Thetube should be long enough to reach a clean 5 gallon bu

Figure 3.7: Thermal Fluid System Digram21. Set the main temperature control setpoint to 300oF (150oC).22. Repeat step 16 until no air is released and

Figure 3.8: Thermal Fluid System Valves29

1.2 A Note of CautionThere is a protective coating applied to the chests of the ironer thatMUST BE REMOVED prior to initial startup of the machine. Re

3.11 Riello Burner SetupIM Thermal Fluid Ironer, Initial burner setup procedure:NOTE: For LP Gas you must install an LP Gas kit in the burner and foll

14. When a good ”crossover” from pilot to main burn occurs regularly, continue.15. Run the burner up to high fire, set the main regulator pressure for

Ignition electrode should be 1/8” from diffuser disk surface.Pilot tube face should be 5/16” from diffuser disk surface.Flame rod should be 1/8” from

Chapter 4Operation4.1 Operating Procedure4.1.1 Perform Daily Inspection1. Walk around machine and look for oil leaks, make sure the folder is in place

10. When the Temperature on the upper display reaches about 270oF the machine is warmenough to be waxed.11. Wax the ironer EVERY DAY according the wax

7. Open the wax pocket and spread a 10 – 12 inch (25 – 30 cm) wide, 1/8 inch deep band of waxacross the width of the sheet starting from the front edg

7. Take the wax cloth out of the folder and let it rest and cool for a minute to make it safer tohandle.8. Move the wax cloth back to the front of the

4.2.4 Taking A BreakStandard practice with all chest ironers is to raise the rolls and turn off the roll vacuum duringbreaks. The roll padding wears m

Chapter 5Maintenance5.1 Wrinkle PatternsThe following figures will help to troubleshoot ironing problems based upon the types of wrinklesleft in the fla

Figure 5.1: Wrinkle Pattern due to procession or excess roll speed differential39

Contents1 Important Safety Information i1.1 FOR YOUR SAFETY - CAUTION! . . . . . . . . . . . i1.2 A Note of Caution . . . . . . . . . . . . . . . . .

Figure 5.2: Wrinkle Pattern due to a slow infeed or too slow feeder speed40

Figure 5.3: Wrinkle Pattern due the piece being held in the feeder causing the tail to pop forwardinto the input side of the ironer41

Figure 5.4: Wrinkle Pattern caused by infeed misalignment (goods catching on the leading edge ofthe chest) or bridge misalignment42

Figure 5.5: Wrinkle Pattern caused by residue in the first chest. This is characterized by wrinklingacross the leading edge. There is often a yellow st

5.2 LubricationAll bearings should be lubricated with a high quality high temperature grease . Shell Darina EP2or compatible is required. Mixing greas

Figure 5.6: Chest Alignment45

Figure 5.7: Drive Belt Deflection TesterTable 5.1: Drive Motor to Intermediate Pulley Belt Deflection TableIroner Size Working Width Deflection Forcemm i

Figure 5.8: Drive Motor, Tensioner Pulley5.4.1 Drive Motor to Intermediate Pulley Tension AdjustmentTo adjust the belt tension between the drive motor

Table 5.2: Intermediate pulley to Variable pulley belt tensionIroner Size Working Width Belt Size Deflection Forcemm in mm mm in N lb800 3000+ 118+ 150

Figure 5.9: Tensioner Pulley Detail49

3.3 Work Rates . . . . . . . . . . . . . . . . . . . . . . . . . 113.3.1 1 Roll 48”x118” . . . . . . . . . . . . . . . . . . 113.3.2 1 Roll 32”x118” .

Figure 5.10: Roll to Roll Tension Adjustment5.4.4 Roll to Roll Tension AdjustmentTo adjust the roll to roll belt tension proceeds as follows (refer to

Table 5.4: Roll to Roll Tension ChartIroner Size Belt Size Module Numbers Deflection Forcemm mm in N lb2x800 3150 1 to 2 13 1/2 12-18 3.6-5.43x800 3150

Figure 5.12: Measuring Roll ProcessionTable 5.5: Roll Procession ChartIroner Size Turns Procession Lengthmm in800 10 100-150 4-61200 10 150-200 6-81.

Figure 5.13: Roll Procession Adjustment1. Move the main power switch to the off position.2. Remove side covers on the drive side.3. Loosen nuts at ten

Figure 5.14: Correct overlap for roll pad trimmingSingle roll ironers are particularly sensitive to improper padding overlap because they don’t havea

Table 5.6: Replacement padding dimensionsModel Width Length Replacement Wt. Factory Wt. (Break-in)IM800x3000 130” (3.3m) 197” (5.1m) 24 oz (800g/m2) 2

Figure 5.15: The surgeon’s knot5.7.2 MaterialsGuide tapes come in various materials and widths and materials. All IM chest ironers use 3/4”width mater

Figure 5.16: The guide tape feed routeexisting one adjacent to the location where the tape is missing. You can then lower the rolls andjog the machine

4. Loosen filler cap and flush gear box with flushing oil.5. Tighten drain plug (use new gasket).5.7.5 Pump Setup and AlignmentWhen a new machine is star

Figure 5.17: Riello Cleaning diagram3. Another normal path of failure of the mechanical seal is failure to observe the fill and ventrequirement for the

3.6 Compressed Air Connections . . . . . . . . . . . . . . 213.6.1 Internal Connections . . . . . . . . . . . . . . . 213.6.2 External Connection . .

To clean the flame holder and flame rod assembly:1. Disconnect power, Gas, and Air services from the machine.2. Remove the pilot gas line from the top o

Figure 5.18: Riello burner dissasemblyFigure 5.19: Riello Igniter detail61

5.8 Thermal Fluid Maintenance5.8.1 Fluid LifeThe thermal fluid should be sampled and analyzed 1 to 2 times a year to monitor it for deterio-ration. How

5. Remove the screen, examine any particulate that have accumulated and clean the screenthoroughly with a wire brush.6. Reinstall the screen, cover (u

Figure 5.20: Typical thermal pump assembly2. Close Valve A.3. Connect a suitable hose barb and hose to the fluid outlet at Valve E. An oil rated inline

Table 5.7: IM Family Quarterly Safety System Test LogINSPECTION DATE / / / / / / / / / /Item StartupTested ByTest Date1 Infeed Safety Bar2 LF E-Stop3

Table 5.8: IM Family Quarterly Safety System Test LogINSPECTION DATE / / / / / / / / / /Item Startup22 High Pressure Reading23 Expansion Tank ValveHan

1. Infeed Safety Barrier - Test Daily - Test the bar by starting the machine and then pushing thebarrier so that the bottom edge swings back 1-2 inche

13. Temperature High Limit Reset - After the previous step press the High Limit reset button toverify that it clears the high limit condition.14. Burn

oxidation. If the conductor is heavily oxidized, remove it, clean it, and replace using oxgardpaste to prevent future oxidation in the connection. Ver

4.1.3 Shutdown Procedure . . . . . . . . . . . . . . . 344.1.4 Waxing Procedure . . . . . . . . . . . . . . . . 344.2 Running the Ironer . . . . . . .

35. Low Pressure Switch - verify operation of the low gas pressure switch by recording its set-ting in the log sheet and then increasing the setting d

45. Lock Pins - have an assistant operate the lift cylinders and pay attention to the lock pin oneach cylinder. When the rolls are lowered the lock pi

Table 5.9: Burner Startup Report FormDate:Tested By:Customer:Location:Machine Model:Machine Serial Number:Voltage:Test Equipment:Calibration Date:Burn

Chapter 6Appendix6.1 Proper Drum Storage6.1.1 Recommended Storage LifeMost lubricants have supplier recommended shelf lives based largely upon the lub

6.1.2 StorageIndoor Storage – Pails, drums and totes must be stored in a clean and dry location. Storage tem-peratures should remain moderate at all t

• It is recommended that the oil be cycled through a high efficiency filter element with a betarating matching your equipment requirements. If your stor

76

6.2 Paratherm HE MSDS_____________________________________________________________________Revision Number: 1Revision Date: 09/18/071 of 4 Paratherm HE

_____________________________________________________________________Revision Number: 1Revision Date: 09/18/072 of 4 Paratherm HESECTION 5 FIRE FIGHTI

_____________________________________________________________________Revision Number: 1Revision Date: 09/18/073 of 4 Paratherm HESECTION 9 PHYSICAL AN

5.6.2 Roll Pad Discoloration (Yellowing) . . . . . . . 545.7 Guide Tape . . . . . . . . . . . . . . . . . . . . . . . . . 555.7.1 Securing Tapes . . .

_____________________________________________________________________Revision Number: 1Revision Date: 09/18/074 of 4 Paratherm HESECTION 15 REGULATORY

81

6.3 Shell Thermia MSDSThermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communic

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

Thermia® Oil CMSDS# 61260E Version 10.0 Effective Date 07/08/2008 Material Safety Data Sheet According to OSHA Hazard Communication Standard, 29 CFR

89